Quality Assurance
Overview
Top Gear Metals Pvt. Ltd. manufactures We ensure every casting exceeds expectations with a robust quality system backed by modern lab equipment, well-trained personnel, and complete in-house capability.
Applications / Industries
Chemical Analysis
Verifies metal composition for compliance with standards.
Mechanical Testing
Ensures tensile strength, hardness, impact resistance.
Non-Destructive Testing (NDT)
Ultrasonic, radiography, dye-penetrant for internal soundness.
Dimensional Inspection
CMM, gauges, and templates for accuracy.
Spectrochemical Analysis
| Equipment | Specification |
|---|---|
| eMission Metal Analyzer – Spectrometer |
Detects 15+ to 21+ elements Analysis sensitivity down to 100 PPM Engineered for SMEs with rugged design Zero downtime, user-friendly software Ensures reliable performance at low cost |
Mechanical & Physical Testing
| Equipment | Function |
|---|---|
| UTM Machine | 40 Ton – For tensile, compression & elongation |
| Manual Brinell Hardness Tester | Up to 3000 kg load for hardness evaluation |
| Metallurgical Microscope | 1000X – For microstructure analysis (Ferrite, Pearlite, Graphite, Carbide) |
Sand Testing Laboratory Equipment
| Equipment | Purpose |
|---|---|
| Permeability Tester | Measures gas permeability of green sand |
| Green Compression Strength Tester | Analyzes green sand strength |
| Moisture Tester | Digital moisture content measurement |
| Sand Muller | Uniform mixing of sand and binders |
| Shatter Index Tester | Tests collapsibility of moulding sand |
| Grain Fineness Tester (AFS) | Determines average grain size (GFN) |