Moulding Facilities

Overview

Semi-Automatic Green Sand Moulding – Unit 1
Top Gear Metals Pvt. Ltd. is a Our Unit 1 facility is equipped with semi-automatic green sand moulding lines that combine efficiency with flexibility, enabling us to produce high-quality castings across a wide size range. The setup is designed for consistent moulding performance while allowing adaptability for both medium- and heavy-duty applications.

Applications / Industries

Automotive Powertrain

Engine blocks, cylinder heads, transmission housings, brake drums, flywheels

Industrial Valves & Pumps

Valve bodies, pump housings, impellers, compressor casings

Heavy Electrical Equipment

Motor housings, generator frames, switchgear parts

General Engineering & Infrastructure

Machine tool bases, bearing housings, counterweights, structural castings

We use the following Semi-Automatic Green Sand Moulding – Unit 1

Category	Details
Installed Moulding Machines	• ARPA 300 – Simultaneous Jolt-Squeeze • ARPA 450 – Heavy-duty Jolt-Squeeze
Green Sand Moulding Box Sizes	• 20″ × 20″ × 4″ (Cope & Drag) – ARPA 300 • 22″ × 24″ × 8″ (Cope & Drag) – ARPA 300 / ARPA 450
Hand Moulding Box Sizes	• 40″ × 40″ × 16″ (Cope & Drag) • 55″ × 55″ × 16″ (Cope & Drag)
Sand Plant	• Make: Shri Sakthi • Capacity: 6,000 MT/hour • Type: Fully automated with inline sand controller